How to Repair a Worn Tar & Chip Farm Track

Tar and chip surfacing is a cost-effective and durable option for farm tracks and rural access roads. However, like any outdoor surface exposed to heavy use and the elements, tar and chip tracks will eventually show signs of wear. Addressing these issues early prevents further degradation, maintains usability, and extends the life of the surface.

At NS Driveways Billingshurst, we provide professional repair and resurfacing solutions for rural properties across Billingshurst, West Sussex. In this article, we explain the key steps involved in repairing a worn tar and chip farm track.

Common Signs of Wear on a Tar & Chip Track

Understanding the condition of the track is the first step in planning effective repairs. Over time, various issues may arise that indicate the need for maintenance.

Common problems include:

• Loose or missing chippings leaving bare patches
  
• Potholes and rutting from vehicle traffic and poor drainage
  
• Cracks or surface breaks due to freeze-thaw cycles
  
• Fading or discolouration indicating loss of binder effectiveness
  
• Weed growth in cracks or around the track edges
  

If not addressed promptly, these issues can make the track uncomfortable to use and lead to more extensive—and expensive—damage.

Step-by-Step: Repairing a Worn Tar & Chip Farm Track

1. Assess the Track Surface

Begin with a thorough visual inspection to determine the extent of the damage. Note any large potholes, areas where the chippings have worn thin, and signs of drainage failure or soil erosion at the edges.

At NS Driveways Billingshurst, we offer professional assessments throughout Billingshurst, West Sussex to identify exactly what your track needs.

2. Clean and Prepare the Surface

Before any repair work can be done, the track must be cleared of debris, mud, and vegetation. This ensures that new materials adhere properly.

• Remove loose stones and weeds
  
• Sweep away surface dirt and dust
  
• Pressure-wash areas with heavy build-up (if needed)
  

3. Repair Potholes and Base Damage

Any structural issues in the base layer should be fixed before resurfacing. This involves:

• Cutting out damaged sections
  
• Filling with compacted base material (e.g. MOT Type 1)
  
• Compacting to restore the original profile
  

Proper compaction is essential to avoid future settlement or further potholes.

4. Apply a New Binder Layer

Once the track is stable, a new hot bitumen binder is applied to the worn areas. This sticky layer is what holds the new chippings in place.

• Heated bitumen is sprayed evenly over the prepared surface
  
• Care is taken to ensure good coverage, especially in areas prone to wear
  

5. Re-Chip the Surface

After applying the binder, new aggregate chippings are spread across the surface. These are rolled in to ensure they are firmly embedded.

• Use the correct size and grade of stone for your specific site conditions
  
• Roll the surface to bind the chippings securely
  
• Sweep off excess loose stone once the binder has cured
  

This process restores the skid resistance and visual appearance of the track.

6. Reinforce Edges and Drainage (If Required)

Often, wear begins at the track edges or where water is not draining properly. To prevent future damage:

• Reinforce shoulders with additional gravel or kerbing
  
• Clear or create drainage channels
  
• Regrade the camber if water is pooling
  

Ongoing Maintenance Tips

After repairs are completed, regular upkeep will keep the surface in top condition:

• Schedule annual inspections
  
• Address minor potholes early
  
• Keep drainage routes clear
  
• Top up chippings periodically in high-traffic areas
  

NS Driveways Billingshurst provides ongoing support for track maintenance in Billingshurst, West Sussex, helping rural property owners protect their investment.

Conclusion

Repairing a worn tar and chip farm track doesn’t have to be complicated—but it does require the right approach, materials, and expertise. By addressing issues early and carrying out professional repairs, you can restore a smooth, durable surface that serves your property reliably for years to come.

If your farm track in Billingshurst, West Sussex is in need of attention, contact NS Driveways Billingshurst today. Our experienced team is ready to help you restore and maintain your rural access surfaces to the highest standard.

Call us on: 01403 907 098
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